Flexo Concept Logo
HomeContact UsSite Map
ProductsMarketsSupportAbout UsSpecial Offers
Products & Services


Upcoming Events

09.09.07 - 09.12.07
GraphExpo
Chicago, IL USA
(booth #1463)

09.26.07 - 09.29.07
LabelExpo Europe
Brussels, Belgium
(booth #7K15)


MicroClean
     Anilox Cleaning Systems


TruPoint
     Plastic Doctor Blades


www.flexoconcepts.com

Flexo Concepts eNewsletter

August 2007, Vol. 1, Issue 2

Environmental Sustainability: What are You Doing About It?

Environmental Sustainability: What are You Doing About It?The current state of environmental awareness is changing the setting in which businesses operate.  As the impact of our lifestyle on the environment continues to draw more attention and concern for the sustainability of our planet intensifies, government agencies are responding with legislation and consumers are demanding cleaner and more efficient products.  Companies in the printing industry must shift their perspective and take on this problem from a standpoint of social responsibility as well as business opportunity in order to survive.

The Modern Environmental Movement
Beginning several decades ago, the world started to take notice of a growing pollution problem. In the U.S., the Clean Air Act of 1963 established funding for initial studies and environmental clean-up plans. Shortly thereafter, the Environmental Protection Agency, or EPA, was created to oversee environmental regulation and set pollution limits at the federal and state levels. Today, the EPA sets limits and discharge standards on hazardous air and water pollutants.

The United Nations’ Rio Earth Summit in 1992 set the stage worldwide by defining the growing environmental crisis as one of global concern and sought ways to stop the depletion of natural resources and the pollution of the planet. As of year-end 2006, 169 nations have ratified the initial agreement by signing The Kyoto Protocol, submitting to mandatory emissions limits.

In Europe, where chemical exposure is suspected of being responsible for a growing number of cases of allergies, asthma, cancer and reproductive problems, the EU has answered with the REACH program. REACH, for “Registration, Evaluation and Authorization of Chemicals,” places responsibility for the environmental impact of substances on the manufacturer or importer. Companies must register chemicals and obtain use-specific authorization for those suspected of having health implications. This policy is expected to have little negative economic impact but instead tremendous benefit in terms of innovation, competitiveness, workers’ safety and health cost savings.

Today, the International Standards Organization’s ISO 14001 Environmental Management System sets universal sustainability benchmarks for businesses. The standards are negotiated and agreed on by all member countries, and adoption of these standards by corporations is a powerful way for them to demonstrate commitment to their customers, community, employees and shareholders.

Environmental Leaders
Outside of regulation, companies are beginning to view environmental responsibility not only as a moral obligation but also as a necessity in order to survive and an opportunity to gain competitive advantage. In his ‘Getting Ahead of the Curve: Corporate Strategies that Address Climate Change’ prepared for the Pew Center on Global Climate Change, Andrew Hoffman portrays the environmental dilemma facing businesses today as one where “inaction is no longer a viable option.” The report, published in October, 2006, finalized the results from a survey of 31 U.S.-based companies and six in-depth case studies. His findings were clear: companies must adapt to this changing business environment and act today in order to endure. To read the report in full and see what other companies have done to address climate change, visit http://www.pewclimate.org/docUploads/PEW_CorpStrategies.pdf.

The Printing Industry
The trend in the printing industry, like others, is toward environmental sustainability. According to Jean-Marie Hershey in, ‘Being ‘Green’ Pays Dividends,’ published in the June, 2007 issue of Printing Impressions, ”Gone are the days when printing companies’ no-frills environmentalism meant doing only what was necessary to avoid inspections and fines.” Large and small printers alike are changing the way they operate by switching to vegetable oil and soy-based inks, using recycled paper, moving toward renewable sources of energy, reducing hazardous waste and controlling greenhouse gas emissions. Managers are starting to realize the benefits of their environmental efforts in the form of increased revenues, goodwill in the community and compliance with regulations, which more than offset the related costs. Hershey maintains that all companies, no matter their size, can make changes: “Environmental activism is not just for the big boys, nor does it require deep pockets and a complex infrastructure to think and act ‘green’.”

Don Carli is the President of Nima Hunter, a market research firm that helps businesses address the issue of sustainability, and one industry he specializes in is printing. In his, ’Sustainability: Redefining What it Means to be a Green Printer,’ published in the June, 2007 issue of NPES News, Mr. Carli discusses the environmental challenges and issues facing printers today. He argues that, “Sustainability is the conceptual framework used to redefine the way business is done by Fortune 1000 companies and, increasingly, it will change the nature of demand for printing services, printing equipment and supplies.” He credits fundamental shifts in investor, consumer and business leader attitudes and behavior as the primary forces forging a new definition of what it means to be “green.” He sees increasing pressure on major corporations to be held liable for their business practices and appreciates the power of a group of approximately 63 million consumers in North America alone who consider themselves as living “LOHAS” or lifestyles of health and sustainability. Investors are wielding their financial clout and activist groups are growing more restless. Organizations including the Institute for Supply Management and the Supply Chain Council are holding companies accountable for all phases of manufacturing, extending to supply chain management and procurement of raw materials, and third-party certification is becoming standard.

Big Players
Big players such as Tetra Pak, Weyerhaeuser and International Paper are leading the way in the industry. According to the company’s website, Tetra Pak believes that, “Sustainability satisfies the environmental, societal and economic needs of today without compromising those of future generations.” The company demonstrates its commitment to sustainability by building recyclability, renewability and resource management into its packaging; Tetra Pak’s liquid food containers are among the most sustainable on the market today. This year Tetra Pak opted to feature its sustainability efforts at the 2007 IFT Annual Meeting & Food Show in Chicago, the largest food ingredients show in the world and considered “by far the most highly regarded new product development forum in the food industry.”

Weyerhaeuser Chairman, President and CEO Steven Rogel says his company accepts environmental responsibility: “The need for sustainable solutions to the world’s challenges has never been greater. We are part of the sustainable solution for the future, solving important problems for people and the planet while significantly improving our environmental performance and reducing our environmental footprint.” A recent news release reports that Weyerhaeuser “continues to make gains improving its sustainable systems, enhancing employee well-being, and reducing its environmental footprint all while continuing to deliver strong shareholder value.” The company has committed to reduce GHG emissions 40% by 2020, joined in a biofuel alliance with Chevron, and delivers 90% of its North American products from “third-party certified sustainable wood procurement or forest management standards.”

International Paper maintains an Office of Sustainability to address the issue as it relates to forestry as well as the needs of its customers. The world’s largest harvester of trees, International Paper understands well its impact on the planet. According to its website, the company’s commitment extends to “the entire forest environment – trees and other plants, wildlife, soils, air and water – worldwide.” Management maintains that, “Sustainability is at the core of our operating philosophy. With world population expected to approach10 billion by 2050, sustainable forestry is more than just a corporate ideal.” In a June 28, 2007 news release, International Paper proudly reported that “its U.S. pulp and paper mills and container plants are now third-party certified to ensure their products are made from sustainable wood fiber.”

Within the press-building industry, MAN Roland is not only doing its part by selling eco-friendly presses and a line of solvent recycling equipment, but going one step further with an educational program it makes available to all printers in North America. The initiative suggests ways for printers to become “green,” and outlines the benefits in terms of public image, new customers and profits. According to Vince Lapinski, CEO, on the company’s website, “Whatever your thoughts are on climate change, one fact is certain: the less resources and energy we waste, the more our economy will expand. In other words, you can save the planet and grow your business at the same time.” Management points to print buyers as the catalysts for change; customers are looking to portray an eco-friendly image to consumers and, to do so, must be able to demonstrate sustainability throughout the manufacturing process, including in the pressroom.

EPA and Industry Working Together
The EPA works directly with industries through a partnership program called Design for the Environment, or DfE, with a goal of gaining a broader understanding of the impact various substances have on the environment and human health. Comprised of DfE agents along with industry association executives, the DfE Printing Partnership was established in 1992 after the Printing Industries of America requested the EPA’s help in assessing environmental claims made against their products.

The DfE Printing Partnership divided the industry into four sectors to help identify “key risk reduction opportunities” and formulate the use of cleaner alternatives specific to each segment: flexography, lithography, gravure and screen. For flexography, inks were chosen as the primary focus as they comprise a major cost category and because of the risks associated with their volatile organic compounds. The lithographic partnership focused on blanket washes while the gravure partnership studied the effects of ink temperature on solvent losses. The screen printing partnership studied the effects of solvents used in screen reclamation. For more information about the Partnership Program, its findings and pollution prevention tips for printers, visit http://www.epa.gov.

Now is the Time
The overwhelming message is that the time for change is now. In today’s world, companies can no longer afford to make business decisions without taking their impact on the environment into consideration, and the printing industry is no exception. The pressure to change the way business is done cannot be avoided, and the companies that adapt to this new world will be the ones to survive and reap competitive advantage.

References:
The European Commission 2006 ‘REACH – A New Chemicals Policy for the EU’, February 2006
Hoffman, A.J. (2006) ‘Getting Ahead of the Curve: Corporate Strategies that Address Climate Change’, Prepared for the Pew Center for Climate Change, October, 2006
Hershey, J.M. (2007) ‘Being Green Pays Dividends’, Printing Impressions, June 2007 pp. I-N.
Carli, D (2007) ‘Sustainability: Redefining What it Means to be a Green Printer’, NPES News, June 2007 Vol. XXVI, #6 pp. 4-5.

Web Sites Used:

Read More...


MicroClean™: Green and Clean

Lead By ExampleWith the present state of environmental awareness and increasing regulation, companies are looking for ways to reduce their carbon footprint.  Cutting down on hazardous waste generated by cleaning systems is one way for a printer to lessen his impact on the environment.  The MicroClean™ System is an eco-friendly anilox cleaner which uses dry, recyclable plastic media to clean anilox rolls without the use of water or hazardous chemicals.  By choosing MicroClean™ as their anilox cleaning method, flexographic and offset printers can demonstrate their commitment to environmental sustainability as well as employees and shareholders.

The MicroClean™ System thoroughly cleans both ceramic and chrome rolls with a wide range of line screens repeatedly without damage using plastic media to gently remove all types of dried ink and coating. Throughout the cleaning process the reusable media is separated from the spent media particles and reclaimed for future use.  The system continually removes the spent particles to a dust collector, generating only 1.5 pounds of waste per hour of operation.  The spent media is non-hazardous and can be disposed of safely using conventional methods.  By comparison, chemical wash systems may consume as much as 18,000 gallons of fresh water annually.  The cost of the water must be considered as well as disposal costs, risk to the operators who remove the caustic sludge from the system and environmental impact.  Ultrasonic cleaning methods present similar health risks and disposal issues.  With growing concern over the industrial use of water, toxic waste disposal and employee safety, MicroClean™ is a good alternative for anilox cleaning as it operates completely without water or hazardous chemicals.  In addition, the system is designed to prevent dust from entering MicroClean™: Green the air by containing all the spent media within the cabinet, allowing for both a clean and healthy pressroom environment. 

More and more flexographic and offset printers are turning to MicroClean™ to improve quality and consistency in an economical and eco-friendly way.  The system operates without consuming water, generating green house gases or using hazardous chemicals which impact the environment and threaten the health of workers.  Choosing an anilox-cleaning method that uses recyclable media without water or chemicals not only demonstrates commitment to sustainability but also makes good business sense.

Read More...


Look Who’s Talking: Metro Label

Look Who’s Talking: Metro LabelFor eco-conscious Metro Label, the largest producer of pressure-sensitive labels in Canada, the MicroClean™ System was the obvious choice for cleaning anilox rolls when it came time to standardize its four manufacturing plants last year.

Like many companies, Metro Label places environmental sustainability high on its list of corporate values.  In August, 2005, the company relocated its Toronto plant to a new 132,000 square foot building and proudly became the first corporation in Canada to receive Leadership in Energy and Environmental Design, or LEED, certification.  The recognition is awarded by the Green Building Rating System to companies for their outstanding efforts in designing eco-friendly workspaces.  Metro Label can also boast that it was the first Canadian company to implement ISO 14001 by adopting strict, voluntary international guidelines for sustainability.  For a company so committed to the environment, the MicroClean™ System was the ideal anilox cleaning method.

Management first became familiar with MicroClean™ when Metro Label acquired two divisions of InvesPrint in 2004 and 2005. The acquired plants in Napa Valley and Montreal were using MicroClean™ Systems to clean anilox rolls. In the Napa Valley facility, the environmentally friendly aspect of the MicroClean™ System enabled the company to maintain its “green” standing and remain in compliance with stringent California state law. The company’s existing plants in Toronto and Langley, Canada had been using chemical solvents to clean anilox rolls. Management welcomed the opportunity to standardize all four plants using this environmentally friendly method and purchased two additional MicroClean™ units.

The Metro Label facility in Napa Valley uses anilox rolls to apply water-based and UV coatings to its products. Matt Schwanebeck, General Manager, values MicroClean’s ability to thoroughly clean his rolls and ensure consistent quality in addition to its “green” benefits. He states, “MicroClean permits us to maintain an efficient production despite having to work to exacting standards with difficult materials. Although the plant has only seven stations to apply the coating, the ability to provide a consistent application each and every time is vital: even the slightest variation can result in rejections valued at tens of thousands of dollars.”

Metro Label’s success is reflected in the long list of awards and recognition it has received for top performance in its industry as well its environmental efforts. For a company so dedicated to sustainability, the MicroClean™ System was a clear choice. MicroClean™ not only helps Metro Label maintain its solid reputation for high quality products but also for environmental responsibility.

Read More...